In most industrial settings, skilled technicians spend 20–30% of their time not on repairs, but searching for parts, confirming asset locations, or filling out forms. This lost time equals lost productivity and slower MTTR (Mean Time to Repair).
With PlantOps360 and Zebra mobile devices, your workforce becomes mobile, informed, and efficient—with the full power of your inventory and maintenance data in their hands.
What’s Holding Your Field Teams Back?
No Asset Visibility
Technicians reach a site with no idea what equipment they’re about to service, what parts are needed, or the last maintenance status.
Paper-Based Workflows
Manual checklists, handwritten forms, and unclear instructions slow down even the most experienced technician.
Missing or Wrong Parts
No centralized view of spare part availability means extra trips, delays, or abandoned work orders.
How Zebra + PlantOps360 Changes the Game
Scan and Know Everything
Scan an RFID or barcode tag and get instant asset history, parts required, previous failure logs, SOPs, and more—right on your Zebra mobile device.
Trigger Work Orders and Spare Requests
Technicians can create, close, or escalate work orders on the go—ensuring real-time updates to stores, supervisors, and planners.
Check Spare Availability in Real Time
Instead of calling stores or walking back to inventory, techs can instantly check what’s in stock—and where—before starting the job.
Capture Visual Evidence
Snap and upload photos for post-maintenance reports, inspection compliance, or proof-of-work, all through the same device.
Zebra Device Features That Matter
- Drop-Resistant and Waterproof: Built for harsh plant conditions
- Long Battery Life: 10–12 hours of fieldwork on a single charge
- Glove-Compatible Touchscreens: Use even in safety gear
- Offline Mode: Syncs data when reconnected
Pair this with PlantOps360’s intuitive mobile interface, and even new technicians become field-ready in minutes.
Transforming MTTR and Labor Efficiency
30–40% faster work order completion
25% increase in first-time fix rate
60% fewer calls between technicians and store rooms
Example: A Tier-1 auto supplier deployed Zebra scanners with PlantOps360 across 5 plants—reducing spare retrieval times by 70% and doubling their technician efficiency.
From Reactive to Proactive with Mobile-First CMMS
Your field teams deserve better tools. With Zebra mobile devices and PlantOps360, your technicians go from reactive to proactive—fixing faster, reporting smarter, and delivering more value.