Why Asset Management Matters?
Assets are your factory’s lifeblood. Without an accurate register, you risk unknown condition, inefficient maintenance, mis-allocated costs and surprise replacements. Asset management with context empowers smarter decisions.
Key Capabilities
- Hierarchical Asset Register: Organize assets by site → line → machine → component and link parent/child relationships.
- Barcoding / RFID / QR Tagging: Assign unique identifiers to assets, enabling scanning on mobile for updates, readings or checks.
- Maintenance History & Cost Tracking: Every repair, part change, downtime and cost is captured — so you know true life-cycle cost.
- Calibration & Warranty Tracking: Schedule calibration, keep track of warranty expiry and link to vendor records.
- IoT / Sensor Integration: Pull real-time condition data (vibration, temperature, runtime) and trigger alerts when thresholds exceed.
- Performance Metrics & Analytics: Monitor MTBF (mean time between failures), MTTR (mean time to repair), asset utilization, age vs cost curves.
- Replacement Forecasting: Based on cost trends, usage and performance you can forecast when it’s time to replace or upgrade.
Benefits to Your Plant
Extend Asset Life
Proactive & informed decisions delay expensive replacements and maximize ROI.
Optimize Asset Spend
Understand true costs and make decisions about maintenance vs replace.
Reduce Unplanned Failures
With real-time data and full history, you eliminate surprises.
Improve Compliance & Audit Readiness
Records on calibration, maintenance and warranty live in one place.
Real-Life Use Case
Your packaging machine is flagged by its vibration sensor. The system logs it under the correct asset, triggers a predictive maintenance job, reserves the necessary parts and updates the asset’s cost history — ensuring seamless continuity and informed decision-making.
Why Choose PlantOps360 for Asset Management?
- Designed for manufacturing plant environments (not just generic assets)
- Tight integration with work orders, inventory and documents — so assets don’t live in isolation
- Mobile-friendly design: techs can update assets onsite, even offline
How it all works together
“Work orders flow into in-field mobile execution, link to assets and spare-parts, while documents provide context and inventory ensures parts are ready. With PlantOps360 you get an integrated maintenance ecosystem, not just disconnected modules.”